The requirements of an electroplating company for an ERP system vary considerably depending on the customer group. Each industry is different: the fittings industry with bulk material or the automotive, aviation and medical technology industries with high quality and standard specifications.
OMNITEC
- Structures the entire operating process from receiving and production planning to QM and invoicing
- Requires low administrative burden
- Creates documents that are immediately available
(offers, order confirmation, commission orders, operating orders,
individual and collective delivery notes, invoices, reminders, goods tags,
VDA4902 labels, initial sample inspection reports (ISIR) and test protocols)
The central task of OMNITEC is to ensure the close integration of master data administration and production planning. All data relevant for electroplating such as processes, standards and QA regulations, packaging material data, empties management or storage requirements are taken into account from the outset. This guarantees that production can run smoothly and thus quickly.
Precise calculation of manufacturing costs
- Costs per barrel/per rack
- Production figures (max. area/max. volume per barrel/rack)
- Key figures of articles (piece weight, geometry, volume of the workpiece)
- Coating figures (for the deposited metal and the efficiency of the bath)
Flexible pricing system for every customer
- Calculation of inclusive and graduated prices, minimum order values, surcharges, customer-specific discounts
Shorter lead times due to optimized processes
- Automatic planning in consideration of order data, requested delivery dates of customers and plant capacity utilization
- OMNITEC’s real-time notification in case of bottlenecks enables fast reaction of the controller
- Checking the availability of materials via connection to the warehouse management system
- Complete digital tracking of customer orders from production data acquisition (PDA) to delivery
- Automated creation of delivery notes and VDA labels after production feedback
Quality management for the highest requirements
- Customer-specific requirements are stored in detailed test plans for each article
- Documentation of results directly in the system with completeness check (coating thickness measurements, ‘Kesternich’ testing, salt spray tests etc.)
- Automated generation of test reports for the delivery note
- Control of gauge maintenance and reminders prior to maturity